Through our master mould concepts, we offer all customers the possibility of manufacturing different items with a single tool. The idea: A shared master mould is created for as many similar products as possible in order to increase productivity. Then, only contouring components have to be manufactured individually for the different items. By the way: We now even produce master moulds for multi-component items!

There are various demoulding methods for removing internal undercuts in the form of threads. Demoulding by the rotary movement of a core is used for unscrewing tools. An electric or hydraulic drive causes the threaded core to rotate so that the item, which is secured against twisting, rotates out.

Thin-walled technology is often used in the packaging and plant pot sectors. A rough guide for the ratio of flow path length to wall thickness is 300:1. Thin-walled items can save material and reduce cycle time. Thus, the aim is to keep increasing this ratio and at the same time to guarantee the process reliability and stability of the products. When it comes to tooling technology, thin-walled items have high requirements in terms of their surface finish, demoulding forces and cavity centring.

If simple injection moulded or thermoformed items are required in small quantities and a tool is not available, we can print a corresponding tool insert. We have three injection moulding machines and one thermoforming machine to produce items.

Stack moulds can be produced with up to 48+48 cavities and up to 8 t total weight. Stack moulds are used in particular for thin-walled articles with extremely short production cycles. A second parting line almost doubles productivity with the same machine input. The hot runner system is coordinated together with our development partners.